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Technical Paper

A Study of Combustion Phasing Control and Emissions in Jet Controlled Compression Ignition Engines

2014-10-13
2014-01-2671
To directly control the premixed combustion phasing, a novel method called Jet Controlled Compression Ignition (JCCI) is investigated. Experiments were conducted on a single cylinder natural aspirated diesel engine at 3000 r/min without EGR. Numerical model was validated by pressure and heat release rate curves at a fixed spark timing. The simulation results showed that the reacting active radical species with high temperature issued from ignition chamber played an important role on the onset of combustion in JCCI system. The combustion of diesel pre-mixtures was initiated rapidly by the combustion products issued from ignition chamber. Consequently, the experiments of spark timing sweep were conducted to verify the above deduction. The results showed a good linear relationship between spark timing and CA10 and CA50, which validated the ability for direct combustion phasing control in diesel premixed combustion.
Technical Paper

Analysis of the Impact of the Dual-Fuel Ethanol-Diesel System on the Size, Morphology, and Chemical Characteristics of the Soot Particles Emitted from a LD Diesel Engine

2014-04-01
2014-01-1613
Nowadays, alcohol fuels are of increasing interest as alternative transportation biofuels even in compression ignition engines because they are oxygenated and producible in a sustainable way. In this paper, the experimental research activity was conducted on a single cylinder research engine provided with a modern architecture and properly modified in a dual-fuel (DF) configuration. Looking at ethanol the as one of the future environmental friendly biofuels experimental campaign was aimed to evaluate in detail the effect of the use of the ethanol as port injected fuel in diesel engine on the size, morphology, reactivity and chemical features of the exhaust emitted soot particles. The engine tests were chosen properly in order to represent actual working conditions of an automotive light-duty diesel engine. A proper engine Dual-Fuel calibration was set-up respecting prefixed limits on in-cylinder peak firing pressure, cylinder pressure rise, fuel efficiency and gaseous emissions.
Technical Paper

A Correlation Analysis of the Roles of Soot Formation and Oxidation in a Heavy-Duty Diesel Engine

2013-10-14
2013-01-2535
Emissions and in-cylinder pressure traces are used to compare the relative importance of soot formation and soot oxidation in a heavy-duty diesel engine. The equivalence ratio at the lift-off length is estimated with an empirical correlation and an idealized model of diesel spray. No correlation is found between the equivalence ratio at lift-off and the soot emissions. This confirms that trends in soot emissions cannot be directly understood by the soot formation process. The coupling between soot emission levels and late heat release after end of injection is also studied. A regression model describing soot emissions as function of global engine parameters influencing soot oxidation is proposed. Overall, the results of this analysis indicate that soot emissions can be understood in terms of the efficiency of the oxidation process.
Technical Paper

A Study on In-Cycle Control of NOx Using Injection Strategy with a Fast Cylinder Pressure Based Emission Model as Feedback

2013-10-14
2013-01-2603
The emission control in heavy-duty vehicles today is based on predefined injection strategies and after-treatment systems such as SCR (selective catalytic reduction) and DPF (diesel particulate filter). State-of-the-art engine control is presently based on cycle-to-cycle resolution. The introduction of the crank angle resolved pressure measurement, from a piezo-based pressure sensor, enables the possibility to control the fuel injection based on combustion feedback while the combustion is occurring. In this paper a study is presented on the possibility to control NOx (nitrogen oxides) formation with a crank angle resolved NOx estimator as feedback. The estimator and the injection control are implemented on an FPGA (Field-Programmable Gate Array) to manage the inherent time constraints. The FPGA is integrated with the rest of the engine control system for injection control and measurement.
Journal Article

Experimental Characterization of Diesel Combustion Using Glycerol Derived Ethers Mixtures

2013-09-08
2013-24-0104
In this paper the characteristics of a mixture of glycerol-based ethers usable in a compression ignition engine are investigated, in terms of efficiency and emissions. Alternative pathways for the energetic exploitation of biodiesel derived glycerol became of increasing interest as the biodiesel production was increased worldwide. Because of its detrimental physical and chemical properties, raw glycerol is hardly usable in conventional internal combustion engines (ICE). However, etherification of glycerol with tert-butyl alcohol and isobutylene allows obtaining a mixture mainly composed of higher glycerol ethers (GEM) suitable for compression ignition engines. Thus, the aim of this research study was to test a mixture of mono-, di- and tri-tert-butyl ethers of glycerol in blend with a commercial diesel fuel in a compression ignition engine, evaluating the fuel efficiency and the impact on the pollutant emissions.
Technical Paper

Emission Reduction Technologies for the Future Low Emission Rail Diesel Engines: EGR vs SCR

2013-09-08
2013-24-0087
The EU emission standards for new rail Diesel engines are becoming even more stringent. EGR and SCR technologies can both be used to reduce NOx emissions; however, the use of EGR is usually accompanied by an increase in PM emissions and may require a DPF. On the other hand, the use of SCR requires on-board storage of urea. Thus, it is necessary to study these trade-offs in order to understand how these technologies can best be used in rail applications to meet new emission standards. The present study assesses the application of these technologies in Diesel railcars on a quantitative basis using one and three dimensional numerical simulation tools. In particular, the study considers a 560 kW railcar engine with the use of either EGR or SCR based solutions for NOx reduction. The NOx and PM emissions performances are evaluated over the C1 homologation cycle.
Journal Article

A Fast Crank Angle Resolved Zero-Dimensional NOx Model Implemented on a Field-Programmable Gate Array

2013-04-08
2013-01-0344
In the automotive industry, the piezo-based in-cylinder pressure sensor is getting commercialized and used in production vehicles. For example, the pressure sensor offers the opportunity to design algorithms for estimation of engine emissions, such as soot and NO , during a combustion cycle. In this paper a zero-dimensional NO model for a diesel engine is implemented that will be used in real time. The model is based on the thermal NO formation and the Zeldovich mechanism using two non-geometrical zones: burned and unburned zone. The influence of EGR on combustion temperature was modeled using a well-known thermodynamic identity where specific heat at constant pressure is included. Specific heat will vary with temperature and the gas composition. The model was implemented in LabVIEW using tools specific for an FPGA (Field-Programmable Gate Array).
Journal Article

Study of the Effect of the Engine Parameters Calibration to Optimize the Use of Bio-Ethanol/RME/Diesel Blend in a Euro5 Light Duty Diesel Engine

2013-04-08
2013-01-1695
In the global scenario of encouraging the use of renewable sources, the bioethanol as fuel supply in the automotive sector is receiving increasing interest. In the present paper the results of a research activity aimed to study the impact of a bioethanol/biodiesel/mineral diesel blend on performance and emissions of an automotive diesel engine are reassumed. An experimental campaign has been devoted to characterize the engine fuelled by the ethanol based blend highlighting the advantages and issues related to the bioethanol use. Moreover, the effects of the most important injection settings on the engine performance have been detailed, applying a Design of Experiment (DoE) method, to identify the potentiality offered by a proper engine calibration to optimize the ethanol blend use.
Technical Paper

Effect of Port Injected Ethanol on Combustion Characteristics in a Dual-Fuel Light Duty Diesel Engine

2013-04-08
2013-01-1692
Nowadays, alcoholic fuels gain increased interest as alternative transportation biofuel even in compression ignition engines due to the fact that they contain oxygen and can be produced in a sustainable way. Furthermore, due to their lower CN (Cetane Number) they suit better for premixed combustion applications. Experimental research was conducted on a single cylinder engine provided with modern engine architecture modified for DF (Dual-Fuel) purposes. The authors have investigated the use of ethanol in a DF engine in order to exploit its well-known advantages in premixed combustion mode. The DF approach appears to be a promising solution because it permits flexible control of the premixed fuel fraction regardless from the operating conditions. This improves the exploitation of the ethanol potential according the engine working conditions.
Journal Article

Investigation of Performance and Emission Characteristics of a Heavy Duty Natural Gas Engine Operated with Pre-Chamber Spark Plug and Dilution with Excess Air and EGR

2012-09-24
2012-01-1980
This article deals with application of turbulent jet ignition technique to heavy duty multi-cylinder natural gas engine for mobile application. Pre-chamber spark plugs are identified as a promising means of achieving turbulent jet ignition as they require minimal engine modification with respect to component packaging in cylinder head and the ignition system. Detailed experiments were performed with a 6 cylinder 9.4 liter turbo-charged engine equipped with multi-point gas injection system to compare performance and emissions characteristics of operation with pre-chamber and conventional spark plug. The results indicate that ignition capability is significantly enhanced as flame development angle and combustion duration are reduced by upto 30 % compared to those with conventional spark plugs at certain operating points.
Technical Paper

Applicability of Ionization Current Sensing Technique with Plasma Jet Ignition Using Pre-Chamber Spark Plug in a Heavy Duty Natural Gas Engine

2012-09-10
2012-01-1632
This article deals with study of ionization current sensing technique's signal characteristics while operating with pre-chamber spark plug to achieve plasma jet ignition in a 6 cylinder 9 liter turbo-charged natural gas engine under EGR and excess air dilution. Unlike the signal with conventional spark plug which can be divided into distinct chemical and thermal ionization peaks, the signal with pre-chamber spark plug shows a much larger first peak and a negligible second peak thereafter. Many studies in past have found the time of second peak coinciding with the time of maximum cylinder pressure and this correlation has been used as an input to combustion control systems but the absence of second peak makes application of this concept difficult with pre-chamber spark plug.
Technical Paper

Waste Heat Recovery from Multiple Heat Sources in a HD Truck Diesel Engine Using a Rankine Cycle - A Theoretical Evaluation

2012-09-10
2012-01-1602
Few previous publications investigate the possibility of combining multiple waste heat sources in a combustion engine waste heat recovery system. A waste heat recovery system for a HD truck diesel engine is evaluated for utilizing multiple heat sources found in a conventional HD diesel engine. In this type of engine more than 50% of heat energy goes futile. The majority of the heat energy is lost through engine exhaust and cooling devices such as EGRC (Exhaust gas recirculation cooler), CAC (Charge air cooler) and engine cooling. In this paper, the potential of usable heat recuperation from these devices using thermodynamic analysis was studied, and also an effort is made to recuperate most of the available heat energy that would otherwise be lost. A well-known way of recuperating this heat energy is by employing a Rankine cycle circuit with these devices as heat sources (single loop or dual loop), and thus this study is focused on using a Rankine cycle for the heat recovery system.
Technical Paper

The Usefulness of Negative Valve Overlap for Gasoline Partially Premixed Combustion, PPC

2012-09-10
2012-01-1578
Partially premixed combustion has the potential of high efficiency and simultaneous low soot and NOx emissions. Running the engine in PPC mode with high octane number fuels has the advantage of a longer premix period of fuel and air which reduces soot emissions, even at higher loads. The problem is the ignitability at low load and idle operating conditions. The objective is to investigate the usefulness of negative valve overlap on a light duty diesel engine running with gasoline partially premixed combustion at low load operating conditions. The idea is to use negative valve overlap to trap hot residual gases to elevate the global in-cylinder temperature to promote auto-ignition of the high octane number fuel. This is of practical interest at low engine speed and load operating conditions because it can be assumed that the available boost is limited. The problem with NVO at low load operating conditions is that the exhaust gas temperature is low.
Technical Paper

Gasoline Partially Premixed Combustion in a Light Duty Engine at Low Load and Idle Operating Conditions

2012-04-16
2012-01-0687
Partially premixed combustion (PPC) has the potential of high efficiency and simultaneous low soot and NOx emissions. Running the engine in PPC mode with high octane number fuels has the advantage of a longer premix period of fuel and air which reduces soot emissions, even at higher loads. The problem is the ignitability at low load and idle operating conditions. The objective of this study is investigation of the low load limitations with gasoline fuels with octane numbers RON 69 and 87. Measurements with diesel fuel were also taken as reference. The experimental engine is a light duty diesel engine equipped with a fully flexible valve train system. Trapped hot residual gases using negative valve overlap (NVO) is the main parameter of interest to potentially increase the attainable operating region of high octane number gasoline fuels.
Technical Paper

Low Cetane Number Renewable Oxy-fuels for Premixed Combustion Concept Application: Experimental Investigation on a Light Duty Diesel Engine

2012-04-16
2012-01-1310
This paper illustrates the results of an experimental study on the impact of a low cetane number (CN) oxygenated fuel on the combustion process and emissions of a light-duty (LD) single-cylinder research engine. In an earlier study, it was concluded that cyclic oxygenates consistently outperformed their straight and branched counterparts at equal oxygen content and with respect to lowering soot emissions. A clear correlation was reported linking soot and CN, with lower CN fuels leading to more favorable soot levels. It was concluded that a lower CN fuel, when realized by adding low reactive cyclic oxygenates to commercial diesel fuel, manifests in longer ignition delays and thus more premixing. Ultimately, a higher degree of premixing, in turn, was thought to suppress soot formation rates.
Technical Paper

Assessment of the Effect of Low Cetane Number Fuels on a Light Duty CI Engine: Preliminary Experimental Characterization in PCCI Operating Condition

2011-09-11
2011-24-0053
The goal of this paper is to acquire insight into the influence of cetane number (CN) and fuel oxygen on overall engine performance in the Premixed Charge Compression Ignition (PCCI) combustion mode. From literature, it is known that low reactive (i.e., low CN) fuels increase the ignition delay (ID) and therefore the degree of mixing prior to auto-ignition. With respect to fuel oxygen, it is known that this has a favorable impact on soot emissions by means of carbon sequestration. This makes the use of low CN oxygen fuels an interesting route to improve the applicability of PCCI combustion in diesel engines. In earlier studies, performed on a heavy-duty engine, cyclic oxygenates were found to consistently outperform their straight and branched counterparts with respect to curbing soot. This was attributed to a considerably lower CN.
Technical Paper

Multi-Dimensional Modeling of Combustion in Compression Ignition Engines Operating with Variable Charge Premixing Levels

2011-09-11
2011-24-0027
Premixed combustion modes in compression ignition engines are studied as a promising solution to meet fuel economy and increasingly stringent emissions regulations. Nevertheless, PCCI combustion systems are not yet consolidated enough for practical applications. The high complexity of such combustion systems in terms of both air-fuel charge preparation and combustion process control requires the employment of robust and reliable numerical tools to provide adequate comprehension of the phenomena. Object of this work is the development and validation of suitable models to evaluate the effects of charge premixing levels in diesel combustion. This activity was performed using the Lib-ICE code, which is a set of applications and libraries for IC engine simulations developed using the OpenFOAM® technology.
Technical Paper

Reducing Throttle Losses Using Variable Geometry Turbine (VGT) in a Heavy-Duty Spark-Ignited Natural Gas Engine

2011-08-30
2011-01-2022
Stoichiometric operation of Spark Ignited (SI) Heavy Duty Natural Gas (HDNG) engines with a three way catalyst results in very low emissions however they suffer from bad gas-exchange efficiency due to use of throttle which results in high throttling losses. Variable Geometry Turbine (VGT) is a good practice to reduce throttling losses in a certain operating region of the engine. VTG technology is extensively used in diesel engines; it is very much ignored in gasoline engines however it is possible and advantageous to be used on HDNG engine due to their relatively low exhaust gas temperature. Exhaust gas temperatures in HDNG engines are low enough (lower than 760 degree Celsius) and tolerable for VGT material. Traditionally HDNG are equipped with a turbocharger with waste-gate but it is easy and simple to replace the by-pass turbocharger with a well-matched VGT.
Technical Paper

Investigation and Comparison of Multi Cylinder Partially Premixed Combustion Characteristics for Diesel and Gasoline Fuels

2011-08-30
2011-01-1811
Partially Premixed Combustion is a concept able to combine low smoke and NOx emissions with high combustion controllability and efficiency. It is of interest to be able to utilize PPC in a large operating region in order to meet the Euro VI emission legislation without relying on NOx aftertreatment. This paper investigates the differences in PPC characteristics for three fuels; Diesel Swedish Mk 1, Low Octane Gasoline (70 Octane) and US Standard Gasoline (87 Octane). Engine operating conditions, combustion characteristics, emissions and efficiency are in focus. The experiments were carried out at a range of operating points on a Volvo MD13 which is a six-cylinder heavy-duty engine. At each operating point three combinations of EGR level and λ-value were evaluated. 1. High EGR/High λ, 2. High EGR/Reduced λ, and 3. Reduced EGR/High λ.
Technical Paper

Investigating Mode Switch from SI to HCCI using Early Intake Valve Closing and Negative Valve Overlap

2011-08-30
2011-01-1775
This study investigates mode switching from spark ignited operation with early intake valve closing to residual gas enhanced HCCI using negative valve overlap on a port-fuel injected light-duty diesel engine. A mode switch is demonstrated at 3.5 bar IMEPnet and 1500 rpm. Valve timings and fuel amount have to be selected carefully prior to the mode switch. During mode transition, IMEPnet deviates by up to 0.5 bar from the set point. The time required to return to the set point as well as the transient behavior of the engine load varies depending on which control structure that is used. Both a model-based controller and a PI control approach were implemented and evaluated in experiments. The controllers were active in HCCI mode. The model-based controller achieved a smoother transition and while using it, the transition could be accomplished within three engine cycles.
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